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Civil Engineering Business: Double-O-Tube (DOT) Shield Method

The shield method for building multiple circular tunnels

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Outline of the construction method

The DOT (Double-O-Tube) shield method is a construction method for building multiple circular tunnels by excavation using the DOT shield with multiple cutters engaged like gears and assigned on the same flat surface. The basic configuration is a dual type combining two cutters in the vertical and horizontal directions, and dual tunnels are built using a mud pressure shield combining two spoke-shaped or fan-shaped cutters. There have been more than 17 projects in Japan and overseas altogether.

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Characteristics of the construction
method

It is capable of reducing the occupied area.

It can reduce unnecessary the cross-sectional surfaces of tunnels on railways and roads. Since the occupied area can be reduced, lots of waste can be omitted.

It allows for the flexible combination of circular cross-sectional surfaces.

By freely combining circles in the vertical and horizontal directions, the optimum cross-sectional shape can be chosen in accordance with the surrounding conditions and work conditions, which contributes to dealing with the proximity and intersection of existing structures.

Cutters can be assigned on the same flat surface.

Since cutters are assigned on the same flat surface, it ensures the improved balance of cutting resistance of cutters associated with excavation, which makes it applicable to controlling the shield position, stabilizing cut faces, and work with a wide range of soil properties.

It has superior economic efficiency with few unnecessary cross-sectional surfaces.

With few unnecessary cross-sectional surfaces, the excavated cross-sectional areas can be reduced, which leads to a reduction of construction byproducts. Furthermore, in the case of the horizontal dual type, construction depth and shaft depth can be reduced, and as for the vertical dual type, the occupying width and shaft width can be reduced, making it possible to reduce costs and improve economic efficiency.

Development of DOT shield method

Under the concept of using the underground space, the method has been developed as an advanced form of the Mud Pressurization Shield Method. By conducting horizontal and vertical dual type demonstration experimental construction, we confirmed safety and workability. At the same time as the development of this construction method, we also developed a segment and conducted bending tests of a single unit, ring loading experiment, and other tests.

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Vertical dual type
demonstration
experimental
construction
(φ2.50m× H4.185m)
Scene of ring loading
experiment

Our Works

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    Work name
    Route 54 New Traffic System
    Rijou Shield Work
    Client
    Hiroshima national Road Construction Office
    Ministry of construction
    Construction period
    H1.10 to H6.5
    Work location
    Hiroshima Prefecture
    Application
    New traffic
    Outer diameter of the machine (m)
    φ6.09×W10.69
    Work extension (m)
    850
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    Work name
    Narashino City, Kikudagawa No.2 Trunk Sewer
    Construciton Work 3
    Client
    Japan Sewage Works Agency
    Construction period
    November 1990 to February 1994
    Work location
    Chiba Prefecture
    Application
    Sewerage
    Outer diameter of the machine (m)
    φ4.45×W7.65
    Work extension (m)
    586 117
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    Work name
    High Speed Railway Line No. 4
    Chayagasaka Park Section
    Client
    Transportation Bureau, City of Nagoya
    Construction period
    H11.2 to H14.8
    Work location
    Aichi Prefecture
    Application
    Subway
    Outer diameter of the machine (m)
    φ6.52×W11.12
    Work extension (m)
    1007
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    Work name
    Shanghai Metro Line 8
    (M8) Double Circular Shield Tunnel Process
    Client
    Shanghai Shentong Metro Group Co.,Ltd.
    Construction period
    H15.1 to H16.6
    Work location
    China
    Application
    Subway
    Outer diameter of the machine (m)
    φ6.52×W11.12
    Work extension (m)
    866 893 929